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How to choose an industrial LCD screen with appropriate brightness

  • By IDT

How to choose an industrial LCD screen with appropriate brightness

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To select the right brightness for industrial LCD screens, the key is to first measure the ambient light, then adjust the screen brightness in a ratio of 1: (2-3), and then calculate the power consumption, heat dissipation, lifespan, and cost in one go

To select the right brightness for industrial LCD screens, the key is to first measure the ambient light, then adjust the screen brightness in a ratio of 1: (2-3), and then calculate the power consumption, heat dissipation, lifespan, and cost in one go. The "quantitative selection method" commonly used in the industry in 2025 can be summarized into three steps, as shown in the table:

Step 1: Quantify environmental illumination (in lux)

Typical scenario

Illumination range

Measurement tips

Indoor control room, computer room

300–500 lux

Mobile app (Lux Meter) for rough testing

Workshop, assembly line

500–1000 lux

Take an average of 3 points at a distance of 1 meter from the screen using an illuminance meter

Semi outdoor porch, bus stop

3 000–8 000 lux

Measurement under cloudy/shaded conditions

Outdoor Sunny Day

30 000–80 000 lux

Direct reading peak at 12:00 noon

Step 2: Set the brightness according to the "2-3 times rule"

Ambient illuminance

Minimum brightness of the screen

Recommended value

Remarks

≤500 lux

200–300 nit

400 nit

Indoor low light, optional low brightness backlight, eye protection and energy-saving

500–1 000 lux

600 nit

800–1 000 nit

Factory HMI, machine panel, commonly equipped with IP65

3 000–8 000 lux

1 000 nit

1 200–1 500 nit

Semi outdoor, with AG matte coating

≥30 000 lux

1 500 nit

2 000–2 500 nit

Outdoor direct sunlight must be provided with AR glass and heat dissipation fins

Formula memory: Screen nit ≈ Environment lux ÷ 100 × 2 (minimum value), then × 1.5 (insurance factor)

Step 3: Count in the 4 subsequent costs

1. Power consumption

For every 100 nits increase, the overall power consumption of the machine increases by 15-20%; For solar or battery powered scenarios, priority should be given to models with ALS automatic dimming or zone dimming, which can save 30% electricity.

2. Heat dissipation

When ≥ 1500 nit, the back temperature rises by 15-20 ℃; The metal frame and thermal pad or fan must be designed synchronously, otherwise the lifespan of the LED will be cut in half.

3. Lifespan and attenuation

Industrial grade LED low attenuation scheme with an annual reduction of ≤ 5%; If running continuously for 2000 nits for 24 hours and the brightness drops by 30% after 3 years, it is necessary to make a 20% margin for the initial brightness in advance.

4. Cost

A 1000 nit screen of the same size is 25-30% more expensive than a 400 nit screen; If it exceeds 2500 nits and shows an exponential increase, do not blindly chase after it unless necessary.

Take away a table: common scene speed matching

Scene

illuminance

Recommended brightness

Additional configurations

Medical monitoring room

300 lux

400–600 nit

Low blue light, high color accuracy

Factory control room

750 lux

800 nit

IP65, Resistive touch control

Forklift/Vehicle mounted

3 000–10 000 lux

1 000–1 200 nit

Wide temperature range -30~+70 ℃, anti vibration

Outdoor charging station

50 000 lux

2 000–2 500 nit

AR glass+ALS, heat dissipation fins

one-sentence summary

First, use an illuminance meter or mobile app to measure the light on site accurately, then use the "1: (2~3)" formula to adjust the brightness. Finally, balance the four accounts of power consumption, heat dissipation, lifespan, and cost, so that there will be no "waste of brightness" or "unclear visibility due to darkness" - choosing the right one time saves three years of worry.

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